Here is the beginning of one side, with the #30 tar paper (asphalt felt) in place:
And a completed side:
Here are the beginnings of the hip corner. The person helping us just used a metal blade on a circular saw to make the cuts (with face protection in place!):
And then the hip corner complete:
This is the upper flashing on the right porch side, the top part of the flashing to go underneath the siding, and includes fitted foam underneath. The bottom drip edge we did like we did for the main roof:
Here is the hip ridge cap installed. It too has special angle-cut fitted foam under it:
And here is what it looks like against the corner of the house:
And here it all is with the metal, flashing and hip ridge caps in place, and with the fascia plates painted:
We are very thankful to the Lord for Him granting continued progress on the house.
With the house internal walls framed, it was time to finish on the roof. I decided to go with metal roofing, for its longevity.
First, the tar paper (roof felt) was installed with a hammer stapler:
And we painted the face-plates:
Then it was time to put up the metal. First, we pre-drilled the holes where the grommeted screws were to be put. I chose to do them 2 feet apart up the metal pieces:
And here is the first piece installed:
Between each piece of metal, we laid down “tacky tape” where the next metal piece would overlap:
And we installed metal edging with the fitted foam on top underneath the roof metal. We found that putting the foam on first and placing the edging in place before laying down the metal piece worked best:
For these long pieces, we really needed two people to put up the roofing:
And here is the roof with all of the metal in place, including the ridge cap:
We put metal edging on the gabled end of the roof as well:
And here is a closer view of the end of the ridge cap. Mr. Gurau thought to stuff fitted foam in the ends, and with that and some caulking, that seemed to work pretty well without having to buy the typical metal roof trim and end caps. Hopefully what we did will be ok in the long-run:
Since we don’t have air conditioning, air flow is everything, in trying to vent out the air that is heated in the attic space. Rather than buy the typical ridge vents, I decided to try a vented foam that simply is installed under the ridge cap: it’s less expensive and is supposed to vent very well:
And finally, here is a look up at the ridge cap with it and the vented foam installed:
Once again, we are grateful to the Lord for allowing continued progress on the home, and thank Him for the resources to do so.
Here’s the last main wall that needed to be completed, before it was raised:
And the following pictures are how the walls look now all up and tied together. This is from the great room facing the library, showing the closet space in between:
And a picture of the door to the pantry, which is next to that closet:
Here is the bedroom from the kitchen area with the bathroom in between:
And here is from inside the bedroom facing the library:
And then facing the kitchen area. The bedroom is the only room that we plan to enclose with windows to be able to keep heat in during the winter while still allowing for air flow during the summer:
And here is a look down the pantry and closet from the bathroom:
We are thankful once again to God for His provisions to allow us to continue progress on the house.
Once the house trusses were installed, it was time to start covering the roof. In order to allow maximum air flow in the attic area, I decided to add vented blocks to each space between the trusses. Here is how our house-building helper designed them, cutting them and chipping them out with a chisel. This is the back side:
And this is the back side with the screening in place. We used aluminum window screening:
And here is the front side:
And here are the vented blocks installed:
Then, it was time to add the gabled-side overhang, which was for two feet overhang. First, the 2×4 braces were added by cutting into the top of the trusses notches to hold them; and then the 2×4 braces were installed:
And here is the overhang fascia added:
Then, it was time to add the covering surface that would go under the main roofing material. The plan was to have radiant barrier OSB (OSB that has aluminum foil on one side), which helps reflect heat, for most of the roof area, but use CDX plywood for the exposed overhang places:
And here it is complete:
This is what the roof looks like from the inside of the house:
Finally, the gabled end trusses needed their underneath siding, which again were covered with radiant barrier OSB:
And here is the inside look at that:
Finally, thanks to one of the kind listeners to our teacher teacher’s Internet radio show helping us out with some truss bracing information, in order to prevent them from “racking” (where the trusses basically can domino over) we added X-braces along the center posts of the trusses, on one side running from the high end of the gabled truss to the lower part of the internal trusses, attaching to each truss as it goes, and on the other side running low to high; and this was done for both gabled ends:
We are thankful again to the Lord for His provisions for the house, and for the continued progress.
The next big step in the house “adventure” was to try to start putting up the roof. The design was to have the roof free-span (without support posts) the entire width of the house, and use a gabled roof. I had originally wanted a hip roof, mostly because I liked its old-fashioned (at least to me) look; but with its complexities, and in further consideration of heating and cooling, decided to go with the gable design.
As I mentioned, I wanted to face the gables in a way that would best serve the temperature considerations inside the house during the Winter (for heating) and Summer (for cooling) months. I did some extensive research, and from my findings, decided to face the gabled ends (the vertical sides) to the east and west, and face the roof slopes north and south; and here’s why — it has to do with the position of walls or roof lines in relation to the direct light of the sun:
during the Winter, the sun is lower in the southern sky, and facing the slope toward it allows for more direct-angle sunshine to hit the roof, which is what you want when it’s cold, so it will help thermally heat the house
and during the Summer, there are two considerations:
when the sun rises in the east and sets in the west, having the roof slope facing those directions will have direct sunlight on the roof for nearly all of the day, whereas having the gabled ends facing east-west only has direct sunlight on the walls at the beginning and end of the day
and during the majority of the day, when the sun is more directly overhead, sloping the roof north and south will have the sunlight hitting the roof at an angle rather than more directly, thus deflecting the light and subsequent heat
Actually, the decision on which way to face the gabled ends and slopes of the roof needed to be figured out when the foundation piers were being built, so the beams would run in the direction of the sloped sides of the roof, supporting the walls that would be holding the weight of the roof.
Finally, in order be able to free-span the width of the house, I decided on using trusses, because that’s what they do. 🙂
For expediency sake, and to make sure they were designed, hopefully, properly, from an engineering stand-point, we ordered the trusses from a local truss company; and here they are being delivered:
Here you can see the brethren work-crew eagerly waiting for the trusses to be dropped off:
Once the trusses were off-loaded, we started with one of the end trusses:
Before being able to move the trusses into position by sliding them across the top of the walls, we figured it would probably be easier if we had one of the internal cross walls up in place so we could walk on it and help move over the truss from the internal middle of the house, not just from the ends; and so, we raised one of the internal walls that had been built but not raised:
Here’s a truss being moved down the length of the house into position (the two fellows in the middle are walking along that interior wall):
And then hoisted up:
And then the process of securing them to each other using 2x4s would begin:
We needed to pull in the walls to get them to be the proper distance from each other; and for that, we used a come-along and a rope:
Not only did the folks who walked along the internal wall have to balance on it, but they also had to negotiate that rope:
Here’s another truss being hoisted up:
And then in final position:
Even young Robert was out there helping hold and secure the trusses (we were quadruple careful to make sure he was always holding on to something solid and not playing around):
And here’s the final end truss in place:
Lastly, to further help prevent the trusses from tipping over because of winds, the ends were secured to the porch roof fascia (please see the last picture on the next house blog post about the house main roof for further bracing that was added):
And here’s a video of some of the truss work throughout the day:
After a day’s work, here are all of the trusses in place:
We are thankful to the Lord for His mercies in the safety of the crew, and grateful to Him and the brethren for their help with this part of the house; and we thank Him for the provisions to continue the house building process.
Here is header tied to the footer for stud marking of the first wall that goes all the way from west to east:
And here is the view of the bedroom from the library with the closet in front:
And here is the view of the library from the bedroom:
This is a short blog post because this process was “interrupted” by the materials arriving for the next major stage of the house project — the roof! We hope to have a blog post on that up soon, if the Lord wills.
We thank the Lord again for the resources and progress on the house. It’s neat to see some of the rooms actually begin to take shape!
With the porch post cross beams now in place, it was time to move onto adding the porch rafters and plywood. I wanted to do this so that we would have something to walk on when we starting putting up the main roof.
We started with a header plate against the house, to which the rafters would be fixed. Eventually, the plan is to lag bolt this plate to the wall studs:
We needed then to position the cross beams equidistant from the house. Here are some braces in place to hold them there:
And then the rafters started going up:
Mr. Gurau, who has been helping with the house, cut seats into the rafters as well, so more of the rafter is touching the cross beam, thus making it sturdier:
Once the rafters were in place, it was time to run a chalk line across each rafter, cut each rafter, and install the face plate:
Here is how Mr. Gurau did the hip corners of the porch roof:
He also added some of the rafter hangers now in the corners to give them more support, as the hip rafter itself holds most of the corner weight:
Once the rafters and face plate were built, it was time to add the plywood on top. It was recommended that we use actual (CDX) plywood, 1/2″ thick, rather than OSB, as the CDX will stand up to weather better, and the underneath of the plywood at best will be painted only (and maybe not even that):
And here are some pictures of all of the plywood installed:
Here’s how the hip corners look from the top:
It’s been a long time since this whole house project started, and with being able to stand in the shade of the porch now, it’s starting to feel like a house. It’s also starting to get a little more exciting; but we’ve learned out here to relax expectations, as most often things don’t go according to our plans (which, if we trust God and His plans, is a much better place in which to be!). This is the view out the front door:
And out the great room windows:
And here’s a full external view of the porch roof:
Here’s a calf enjoying the new shade too!
We are thankful to the Lord for allowing continued progress on the house, and for the help in Mr. Gurau and his expertise.
Heb. 11:8-10 - "By faith Abraham, when he was called to go out into a place which he should after receive for an inheritance, obeyed; and he went out, not knowing whither he went. By faith he sojourned in the land of promise, as in a strange country, dwelling in tabernacles with Isaac and Jacob, the heirs with him of the same promise: For he looked for a city which hath foundations, whose builder and maker is God."
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